Kuwotcherera motsutsana Kutsekemera

Wolemba Joost Nusselder | Kusinthidwa pa:  June 20, 2021
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Kuwotcherera-motsutsana-Soldering

Kodi Soldering m'malo Welding?

Inde, mutha kupanga soldering m'malo mwa kuwotcherera nthawi zina. Kuphatikiza apo, soldering ndiye njira yokhayo yomwe ingakhale yolumikizira zitsulo ziwiri. Soldering ndi kuwotcherera, ntchito ziwirizi ndizofanana, koma njira zawo ndi njira zina ndizosiyana. Komabe, mfundo zolumikizidwa zimawonedwa ngati zamphamvu. Zida zopanda fungo ngati mkuwa ndi mkuwa zimakhala bwino kusungunuka kuposa weld. Nthawi zina, ngati zili zomangamanga, amalimbikitsidwa kuti azisakanikirana m'malo mosungunuka. Ngati sizopanga, mutha kusungunuka m'malo mowotcherera. Koma olowa sangakhale ofanana.

Kuwotcherera vs Soldering

Monga ambiri amtundu wachitsulo, soldering ndi kuwotcherera kumagwiritsidwanso ntchito. Onsewa amatengedwa ngati njira zolumikizira zitsulo. Koma njira ndi maluso akusiyana. Podziwa za mawu awiriwa moyenera, mudzazindikira momveka bwino njira yomwe ingakuthandizireni.
Kugulitsa

Mitundu ya kuwotcherera

Kuwotcherera ndimiyeso yosema nthawi yayitali yazipangizo, makamaka zitsulo pomwe kutentha kwakukulu kumagwiritsidwa ntchito kusungunula chitsulo choyambira ndikuphatikizira ziwalozo. Njirayi imagwiritsidwa ntchito popanga mgwirizano pakati pazitsulo ziwiri. Koma m'malo motentha, kuthamanga kwambiri kutha kugwiritsidwanso ntchito. Pali mitundu yosiyanasiyana ya kuwotcherera. Mndandanda waperekedwa pansipa. Kutentha kwa MIG Kuwotcherera kwa MIG kumatchedwanso Gas Metal Arc kuwotcherera. Ndi mtundu wotchuka komanso wosavuta kwambiri ndipo umalimbikitsa kwambiri oyamba kumene. Kuwotcherera uku kumaphatikizapo mitundu iwiri. Mtundu woyamba umagwiritsa ntchito waya wotseguka kapena wopanda kanthu ndipo ina pambuyo pake imagwiritsidwa ntchito pachimake. Kuwotcherera kwama waya kumagwiritsidwa ntchito kuphatikizira zitsulo zingapo zowonda palimodzi. Kumbali inayi, MIG flux core welding imagwiritsidwa ntchito kugwiritsira ntchito panja popeza sikutanthauza mita iliyonse yotulutsa ndi gasi. Ngati ndinu wowotcherera kapena wokonda DIY, njira yowotcherera ndiyabwino. Zikatero, zindikirani kuti pali mapuloteni apadera a MIG kuwotcherera. Kutentha kwa TIG kuwotcherera kwa TIG kumadziwika kuti kuwotcherera kwa Gas Tungsten Arc. Ndiwo mtundu wotchuka kwambiri komanso wosinthasintha wa kuwotcherera. Koma kuwotcherera uku ndi kwa akatswiri ndipo ndikovuta kugwiritsa ntchito. Muyenera kugwiritsa ntchito manja anu onse mwaluso powotcherera bwino TIG. Dzanja lanu limodzi liyenera kudyetsa ndodo kapena chitsulo chomwe mukufuna kuwotcherera pomwe dzanja lina likufunika kugwira a Mtengo wa TIG. Nyaliyo imapanga kutentha ndi chitsulo chowotcherera zitsulo zambiri zachikhalidwe kuphatikizapo aluminiyamu, chitsulo, nickel alloys, mkuwa, cobalt, ndi titaniyamu. Ndodo Yotenthetsa Ndodo kuwotcherera ndi monga Shielded Chitsulo Arc kuwotcherera. Mwa njira iyi, kuwotcherera kumachitika m'njira yakale. Ndiosavuta kuposa kuwotcherera kwa TIG koma kulimba kuposa MIG kuwotcherera. Kuti muthe kuwotcherera ndodo, mufunika ndodo yolumikizira ndodo. Madzi a m'magazi Arc kuwotcherera Kuwotcherera kwa Plasma Arc ndi ukadaulo wosamala komanso wamakono womwe umagwiritsidwa ntchito makamaka pakugwiritsa ntchito malo osungira malo pomwe makulidwe achitsulo amakhala pafupifupi mainchesi a 0.015 monga tsamba la injini kapena chidindo cha mpweya. Njira yojambulira iyi ndiyofanana kwambiri ndi kuwotcherera kwa TIG. Kutentha Kwamafuta Kuwotcherera kwamagesi sikugwiritsidwe ntchito masiku ano. Kuwotcherera kwa TIG kwatenga malo ake makamaka. Pa mtundu uwu wa kuwotcherera, oxygen ndi acetylene zimagwiritsidwa ntchito ndipo ndizotheka kunyamula. Amagwiritsidwira ntchito kuwotcherera kwa utsi wamagalimoto kubwerera limodzi. Electron Beam ndi Laser kuwotcherera Ndi mtundu wotsika mtengo kwambiri. Koma zotsatira za kuwotcherera uku kumabweranso molondola kwambiri. Mtunduwo umadziwika kuti ndi njira yayikulu yowotcherera mphamvu.

Mitundu ya Soldering

Solder ndi njira yolumikizira zitsulo ziwiri kapena zingapo popanda kusungunula chitsulo. Ntchitoyi imachitika poyika alloy yapadera yotchedwa solder pakati pazitsulo ziwirizo ndipo solderyo amasungunuka kuti agwirizane nawo. Pali mitundu yosiyanasiyana ya soldering monga soldering wofewa, wolimba soldering, ndi brazing. Kulimba Soldering Njira yolimba ya soldering ndiyolimba kuposa yofewa. Koma mgwirizano wopangidwa ndi njirayi ndi wolimba kwambiri. Kutentha kwakukulu kumagwiritsidwa ntchito kusungunula solder wa soldering iyi. Nthawi zambiri solder yomwe imagwiritsidwa ntchito munjira imeneyi ndimkuwa kapena siliva ndipo kuti isungunuke chowomberapo chimafunika. Ngakhale kusungunuka kwa siliva kumakhala kotsika kwambiri kuposa mkuwa, ndikokwera mtengo. Kulimbitsa thupi kumatchedwanso soldering ya siliva mukamagwiritsa ntchito siliva. Kuphatikizana ndi zitsulo monga mkuwa, mkuwa, kapena siliva, kugwiritsa ntchito siliva kumagwiritsidwa ntchito. Brazing Brazing imawonedwanso ngati mtundu wa solder. Zimaphatikizapo chinthu chosungunuka chomwe chimasungunuka kwambiri kuposa chomwe chimagwiritsidwa ntchito polimba molimba. Koma mofananamo, ndi ofanana kwambiri ndi kugulitsa molimba. Zitsulo zoyambira zimatenthedwa ndipo pamutu pake, solder yomwe imatchedwa brazing filler material imayikidwa pakati. Solder amasungunuka atangoyiyika. Komabe, pali kusiyana pakati pa soldering wamba ndi brazing.

Zinthu Zomwe Muyenera Kuziganizira

Soldering nthawi zambiri imafunikira kutentha pang'ono chifukwa chitsulo sichimasungunuka motero kusungunuka kwa solder kuyenera kukhala kotsika kuposa chitsulo. Koma fayilo ya mgwirizano wopangidwa ndi soldering sichilimba ngati kuwotcherera monga potsekera palibe chitsulo china chomwe chimagwiritsidwa ntchito pakati. Zitsulo zoyambira zimasungunuka ndikuphatikizidwa zomwe ndizodalirika. Kuwotcherera ndibwino pazitsulo zomwe zimakhala ndi malo osungunuka kwambiri. Pogwiritsa ntchito zitsulo zakuda, kuwotcherera ndibwino. Ngati mukufuna kusakaniza zidutswa ziwiri zazitsulo mopitilira nthawi imodzi, kuwotcherera sikungakhale njira yabwino. Kwazitsulo zopyapyala ndipo ngati mukufuna kumaliza kopanda msoko, kutsekemera kumakhala bwino.
Kutulutsa

Kodi Kutsekemera Kofewa ndi Chiyani?

Njira yofewa ya soldering ndiyotchuka m'mafakitale amagetsi ndi maumboni. Njirayi imagwiritsidwa ntchito popanga mgwirizano pakati pazinthu zamagetsi pamagetsi. Pochita izi, solder amapangidwa ndi malata, lead, ndi mitundu ina yazitsulo. Kuti muwonetsetse kuti mwakonzeka bwino, inu atha kugwiritsa ntchito mankhwala a asidi otchedwa flux. Mu soldering yofewa, amagwiritsa ntchito chitsulo chamagetsi kapena chamagetsi chogwiritsira ntchito gasi. Mgwirizano wopangidwa ndi soldering iyi ndi wofooka kwambiri kuposa wogulitsa molimba. Koma chifukwa cha kuphweka kwake, kugulitsaku ndikofala kwa oyamba kumene.

Kodi Kugulitsanso Ntchito Ndi Bwino Monga Kuwotcherera?

Monga tanenera kale, soldering siyolimba ngati kuwotcherera. koma pazitsulo zina, soldering imagwira ntchito bwino ngati kuwotcherera. Ngakhale pazitsulo zina, monga mkuwa, mkuwa, soldering ya siliva imagwira ntchito bwino kuposa kuwotcherera. Kwa zida zamagetsi, kuikira miyala ndi zodzikongoletsera, soldering imalumikiza mwachangu komanso mwaudongo.

Kodi Mgwirizano Wamphamvu Bwanji?

Mgwirizano wolumikizana ndi inchi 4-inchi nthawi zambiri umabwera ndimavuto a 440 psi. wogulitsa siliva wotentha kwambiri amakhala ndi mphamvu pafupifupi 10,000 psi. Koma ogulitsa siliva amatha kukhala olimba mopitilira 60,000 psi zomwe ndizovuta kuzipeza.

Kodi Zogulitsa Zogulitsa Zimalephera?

Inde, cholumikizira cha solder chimawonongeka pakapita nthawi ndipo chimatha kulephera. Kuchulukitsa kwambiri, kuchititsa kuphwanya kwamakokedwe, kutsitsa kwanthawi yayitali ndikutsitsa kozungulira kumapangitsa kuti soldering iwonongeke. Kulephera kumadziwika kuti kukwawa ndipo kumayambitsidwa ndi kutentha kwambiri. Koma pazifukwa zili pamwambazi, zitha kuchitika kutentha.

Kodi Brazing Ndi Yamphamvu Kuposa Kuwotcherera?

Malumikizidwe oyenera olimba amatha kukhala olimba kuposa zitsulo pokhala mfundo. Koma sangakhale olimba kuposa zolumikizira. Pazitsulo zoyambira zimalumikizidwa ndipo zida zoyambira ndizolimba kuposa zomwe zimadzazidwa. Zida zodzaza ndizosungunuka pang'ono. Chifukwa chake kutentha kofunikira ndikotsika, koma mwamphamvu, sikofanana.

Kuwotcherera motsutsana ndi Brazing

Kuwotcherera kumalumikizana ndi zitsulo posakaniza zitsulo zam'munsi pomwe, kulimba kumalumikizana ndi chitsulo posungunula zomwe zimadzazidwa. Zomwe zimagwiritsidwa ntchito ndizolimba, koma kutentha kofunikira pakumangirira kumatsika kwambiri poyerekeza ndi kotsekemera. Chifukwa chake, brazing imagwiritsa ntchito mphamvu zochepa kuposa kuwotcherera. Koma pazitsulo zina zochepa, kubowola kumatha kukhala njira yabwinoko.

Brazing Vs Kutsekemera

Kusiyanitsa pakati pawo ndi kutentha. Nthawi zambiri, posungunulira, zinthu zomwe zimadzaza zimakhala zosungunuka pansi pa 450C. Koma popangira brazing, zida zomwe zimagwiritsidwa ntchito zimakhala ndi malo osungunuka pamwamba pa 450C. Brazing imakhala ndi mphamvu zochepa pazitsulo kuposa soldering. Ophatikizana omwe amapangidwa ndi soldering sakhala olimba kwambiri kuposa a brazing.

FAQ

Q: Kodi ndi chitsulo chiti chomwe sichingagulitsidwe? Yankho: Nthawi zambiri, zitsulo zonse zimatha kugulitsidwa. Koma zina ndizovuta kuzisungunula, chifukwa chake ndibwino kupewa kuzisungunula monga chitsulo chosapanga dzimbiri, zotayidwa, mkuwa, ndi zina zambiri. zotayidwa za soldering pogwiritsa ntchito chitsulo cha soldering imafuna chisamaliro chapadera. Q: . Kodi pali guluu amene amagwira ntchito ngati msirikali? Yankho: Inde, MesoGlue ndi guluu wachitsulo womwe ungagwiritsidwe ntchito m'malo mwa solder. Chogulitsachi chimagwira ntchito kutentha kwapakati komanso guluu wachitsulo yemwe amatha kumata zidutswazo mwachangu modzidzimutsa ndi kuwongolera kwamagetsi. Q: Ndikufuna kugwiritsa ntchito kutuluka kwa solder? Yankho: Inde, inu muyenera kugwiritsa ntchito flux ngati sichiwonjezedwa ku solder. Nthawi zambiri, ambiri mwa asitikali omwe amagwiritsidwa ntchito pamagetsi amakhala ndi gawo lamkati lakuyenda, zikatero, simukusowa.

Kutsiliza

Pokhala wogwira ntchito zachitsulo kapena wochita masewera olimbitsa thupi, muyenera kudziwa za kuwotcherera ndi soldering. Mukazitenga mopepuka, mwina simungapeze zotsatira zomwe mumayembekezera. Ngakhale ndizofanana kunja, zina zazikulu zidawapanga kukhala njira ziwiri zazikulu zolumikizira zitsulo. Nkhaniyi ikufotokoza mwatsatanetsatane za kuwotcherera, soldering, ndi brazing. Tikukhulupirira kuti zichotsa chisokonezo chonse pamalingaliro, kusiyana kwawo, kufanana, ndi magawo ogwira ntchito.

Ndine Joost Nusselder, woyambitsa Tools Doctor, content marketer, and dad. Ndimakonda kuyesa zida zatsopano, ndipo pamodzi ndi gulu langa ndakhala ndikupanga zolemba zakuya zamabulogu kuyambira 2016 kuthandiza owerenga okhulupirika ndi zida & malangizo opangira.